Specify Minimum Wall Thickness, Not Only the Average

The Association of Rotational Molders distinguishes nominal from minimum wall thickness. For protective cases, local thin areas may govern performance.

Illustrative editorial image; it does not depict the cited source or a tested product.

The ARM guide says rotomolded parts inevitably vary in wall thickness. A nominal figure describes an average for design calculations, while a minimum figure gives the manufacturer and inspector a more useful lower limit. The guide also notes that increasing shot weight changes both thickness and production time.

Critical areas deserve attention

For a transport case, latch mounts, corners, handles and base contact points are often more important than a single average measurement. Specify where thickness will be measured and which areas can tolerate variation. A thicker shell can also reduce usable internal space.

  • Identify high-load and hardware-attachment locations on the drawing.
  • Agree on a sampling method and a minimum allowable reading.
  • Balance added material against weight, cost and interior volume.

The cover shows an illustrative manufacturing mold detail, not a thickness measurement or performance certification.

Source: Association of Rotational Molders — Nominal Wall Thickness

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